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Specialized Books on Machining

The Tool Steel Guide
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By Jim Szumera 4.5 x 7 illustrated softcover 108 pages Published 2003 OVERVIEW The book breaks tool steels into 9 basic categories and continues to discuss the properties of specific steels in each category. Specifications, heat treatments, applications and comparisons are dealt with in detail. It provides information on how to select the proper steel for a given job, how heat treatments work, and proper methods of machining and grinding tools to avoid premature tool failure. It includes a special section on welding repair procedures. CONTENTS Preface, Introduction Properties of Tool Steels Selection of Tool Steels Heat Treatments of Tool Steels Heat Treatment Recommendations Avoiding Tool or Die Failure
Quantity	Price	Model	Description
	$21.90	BK-STEEL	Tool Steel Guide

Shop Reference for Students and Apprentices
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By Edward G. Hoffman and Christopher J. McCauley 2000, 4 1/2 X 6 3/4 illustrated softcover 514 pages OVERVIEW The most authoritative reference available, this book has been specifically compiled for students in vocational schools, technical institutes, and apprenticeship courses. The contents are drawn primarily from Machinery's Handbook. Each of its sections (mathematics, inspection, screw thread systems, gears and gearing, speeds and feeds, etc.) covers areas of prime interest to draftsmen, machinists, toolmakers, diemakers, and other shop personnel. CONTENTS Conversion Factors Mathematics Engineering Drawings Inspection Allowances and Tolerances for Fits Pins Standard Tapers Keys and Keyseats Screw Thread Systems Common Hardware Gears and Gearing Indexable Cutting Speeds and Feeds Cutting Tools Tool Wear Cutting Fluids for Machinery Machining Nonferrous Metals Materials Hardness Testing Index
Quantity	Price	Model	Description
	$24.50	BK-SRS	Shop Reference For Students

Basic Machining Reference Handbook
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By Arthur R. Meyers and Thomas Slattery 2001, 6 X 9 illustrated hardcover 299 pages OVERVIEW This reference is intended to serve as a memory jog for experienced machinists, as well as a reference for those involved in process engineering. It presents the steps used to start a machine process and continues through the basic operations. FEATURES Includes expanded chapters on numerical control and computerized operations, with more speed and feed tables and review of relevant terms and applications. Ephasizes the hands-on concept of developing and refining skills, along with knowledge of metals and maching processes. Presents checklists and considerations, required steps and functions, and the most appropriate sequences. CONTENTS Measurement Standards Cut-Off Turning and the Lathe: Definition and History The Milling Machine Sensitive, Gear-Head, and Radial Drill Presses Grinding Steels, Alloys, and other Materials Numerical Control and CNC Cost per Cut in the Computer Age Index
Quantity	Price	Model	Description
	$39.50	BK-BMRH	Basic Machining Reference Handbook, 2nd Ed.

Advanced Metalcutting Calculators
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Advanced Metalcutting Calculators & Engineering Formulas for Metalcutting, CD and Book Combo Edmund Isakov 212 pages, Illustrated, 5 x 7 Published: June, 2005 OVERVIEW Advanced Metalcutting Calculators contains four calculators for major metalcutting operations: Milling, Turning, Boring, Drilling; and a fifth for calculating exact Machining Time when facing, cutting off, and deep grooving. All calculators are developed in Microsoft Excel and execute all parameters in both U.S. and metric units. These calculators provide computations more accurate than any other calculators on the market and can be used by anyone involved in manufacturing, including machinists, technicians, and engineers. Advanced Computations: Power requirements when milling, turning, boring, or drilling are calculated by tangential force and cutting speed, or by torque and the number of revolutions per minute. These requirements are calculated when cutting inserts are sharp and prior to indexing or changing them CONTENTS MILLING CALCULATOR * Cutting force versus ultimate tensile strength of the work material and area of the chip. * Torque at spindle versus cutting force and the cutter diameter. * Adjustments to feed rate depending on the cutter geometry and width of cut TURNING CALCULATOR * Cutting force components tangential force versus depth of cut, feed rate, and the work materials power constant; feed and radial forces versus tangential force and the coefficients of proportionality, depending on the group of work materials. * Torque at spindle versus tangential force and the workpiece diameter BORING CALCULATOR (in addition to the same two features immediately above) * Deflection versus resulting cutting force, unsupported length of the boring bar, moment of inertia of the bar cross- sectional area, and the modulus of elasticity of the bar material. Note: The method of determining feed and radial forces when turning and boring, and the calculators that utilize this method are patented (US Patent # 6,836,697) DRILLING CALCULATOR * Tangential force versus drill diameter, feed rate, power constant of the work material, and the drill wear factor. * Thrust (axial force) versus tangential force and the coefficient of proportionality establishing thrust-to-tangential force ratio. * Torque at the drill versus tangential force and the drill diameter. MACHINING TIME: * Radius of the workpiece when the machine tool spindle runs at the maximum rpm. * Machining time (in minutes) when facing or cutting off to the center of the workpiece; or when deep grooving, facing, or cutting off to a shoulder of the workpiece.
Quantity	Price	Model	Description
	$75.95	BK-AMCCD	Advanced Metalcutting Calculators CD

Engineering Formulas For Metalcutting
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Engineering Formulas For Metalcutting Edmund Isakov 240 pages, Illustrated, 5 x 7 Published: November, 2003 OVERVIEW A unique and handy resource, Engineering Formulas for Metalcutting will enable users to calculate necessary speeds, feeds, and required machining power in order to maximize the productivity of cutting. Providing information on formulas and their applications in a concise and clearly arranged format, it describes mechanical properties of the most popular work materials, such as steels, cast irons, and nonferrous alloys. And it offers numerous formulas for calculating speeds, feeds, cutting forces, and machining power. What's more, practical examples of calculating the variety of such cutting parameters will make this a valuable source of knowledge in training and practice. FEATURES * Linear regression equations for converting Rockwell, Vickers, Knoop, and Scleroscope hardness numbers into Brinell hardness numbers. * Formulas and linear regression equations for calculating ultimate tensile strength of the most commonly used work materials in relationship with their hardness. * Formulas for calculating the number of inserts simultaneously engaged with the workpiece depending on milling conditions. * Formulas to calculate machining time when facing, cutoff, and deep grooving and for feed and radial forces in relationship with tangential force. * Set of formulas to calculate overhang of boring bars made of tungsten heavy alloys and cemented carbides in comparison with a boring bar made of steel. * Formulas for metal removal rate and for calculating tangential and axial forces. * Establishes power constant values for most commonly used work materials. CONTENTS Chapter 1: Mechanical Properties of Work Materials * Hardness * Hardness-to-Hardness Conversion * Strength-Hardness Relationship of Work Materials * Concluding Remarks on Mechanical Properties of Work Materials Chapter 2: Milling * Kinematics and Productivity * Dynamics * Concluding Remarks on Milling Chapter 3: Turning * Insert Identification Systems * Kinematics and Productivity * Dynamics * Concluding Remarks on Turning Chapter 4: Boring: * Dynamics * Boring Bar Deflection * Concluding Remarks on Boring Chapter 5: Drilling * Indexable Insert Drills * Kinematics and Productivity * Dynamics * Concluding Remarks on Drilling Afterword References Index
Quantity	Price	Model	Description
	$25.60	BK-EFFM	Engineering Formulas for Metalcutting

Cutting Data for Turning of Steel
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Cutting Data for Turning of Steel Edmund Isakov 250 pages, Illustrated Published: October, 2008 Overview Machining is one of the most important manufacturing processes, which remove unwanted material in the form of chips from a workpiece. Material removal operations are among the most expensive; in the U.S. alone, more than $100 billion were spent on machining in 1999. These high costs put tremendous economic pressures on production managers and engineers as they struggle to find ways to increase productivity. Machining recommendations provided in this book cover turning since it allows removing more material per unit of time and consuming more power at the roughing operations than end milling, boring or drilling. Machining recommendations relate to cutting speeds, feed rates, and depth of cuts. Such recommendations depend on the workpiece material properties and the cutting tool material. Workpiece materials described in this book are the most commonly used grades of carbon, alloy, stainless, tool, and maraging steels. Cutting tool materials are cemented carbides, cermets, and ceramics. Features * Describes hardness, tensile strength, and machinability of steels-the major mechanical properties. These properties are taken into consideration when selecting machining parameters. * Features machining recommendations for turning that provide the cutting speed values based on Brinell hardness numbers, the depth of cut, and feed rate in relationships with the type of steel. * Summarizes numerous calculations in five appendices. Table of Contents Mechanical Properties of Steel * Hardness * Carbon Steels * Alloy Steels * Stainless Steels * Tool Steels Cutting Tools Materials * High Speed Steels * Cemented Carbides * Cermets * Ceramics * Polycrystalline Cubic Boron Nitride (PCBN) Machining Recommendations * Depth of Cut and Feed Rate * Cutting Speeds for Carbon Steels * Cutting Speeds for Alloy Steels * Cutting Speeds for Stainless Steels * Cutting Speeds for Tool Steels Machining Power * Metal Removal Rate * Unit Power and Power Constant * Calculating Required Machining Power Appendix 1: Hardness Conversion Appendix 2: Carbon Steels Appendix 3: Alloy Steels Appendix 4: Stainless Steels Appendix 5: Tool Steels
Quantity	Price	Model	Description
	$49.95	BK-DATA	Cutting Data for Turning of Steel

Countersinking Handbook
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Countersinking Handbook LaRoux Gillespie 200 pages, Illustrated Published: March, 2008 Overview This unique handbook provides total coverage of issues related to countersinking and chamfering holes, including history of their use, design reasons, and basic cutter design. It features �how-to-use� details of the most used tools and techniques and complete information on the subject of countersinking holes of any size, including those over 10 inches in diameter. Its detailed approach to illustrating over 100 different tools designs is unparalleled in technical literature and is sure to be found useful by manufacturing engineers, shop foremen, and experienced users. Features * Provides discussions of all cutter material variations and options, feeds, speeds and coolants, tool holders, and applications--including plastics, metals, wood, composites, ceramics, glass, and dental materials. * Discusses side effects of countersinking, including stress risers. * Includes optimum applications for specific tool use, gaging countersinks, economics, pressworking countersinks, non-traditional countersinking methods, and references to standards and other published works. * Contains case histories, practical tips, and information to make process selection easier. Table of Contents * History of Countersinking * Design Reasons for Countersinking * Cutter Designs * Feeds, Speeds, Cutting Forces, and Tool Life, Driving and Holding the Tools * Applications * Product Material Issues * Surface and Subsurface Effects of Countersinks * Selecting the Best Tool Design * Inspection of Countersink Features * Economics * Pressworking (Dimpling) Countersinking * Other Means of Making Countersinks * Appendix A: Patents for Countersink-Related Items * Appendix B: Standards Related to Countersink * Appendix C: Countersink Cutter Design * Appendix D: Manufacturer Names and Contact Information * Index
Quantity	Price	Model	Description
	$69.95	BK-CSINK	Countersinking Handbook

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